Page 148 - Technical Guidbook - Zika industrial Welding Supplies
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Z-2600        LOW ALLOY HEAT                                     WELDING HEAVY                          Z- 2601
                        TREATABLE STEELS                                   MECHANICAL EQUIPMENT

                                                                           Description:
                                                                           Basic coated electrode for welding low alloy steels with
                                                                           high yield strength. Suitable for welding T1 steels, HY80
                                                                           steels and quenched-tempered fine grained steels.
       Description:
       Electrode for welding tool steels which can be thermally treated to improve   Uses:
       mechanical properties.                                              • Fabricating and repairing heavy mechanical equipment.
       A minimal amount of Hydrogen in the welding material enables crack free welding .  • Earth working equipment.
                                                                           • Machinery parts.
       Uses:                                                               • Tractor parts.
       • SAE 8630.                                                         • Welding high yield steels.
       • SAE 4130.                                                         • HYPERACTIVITY 80.
       • SAE 4340.                                                         • USS-T1.
       Technique and Recommendations:                                      • USS-T1A, etc.
       When base metal thickness is bigger than 6 mm the steel should be pre-warmed
       to 250°C and welding should be performed immediately. the interpass temperature   Technique and Recommendations:
       should be maintained at 250ºC. Thinner material should be warmed if rapid cooling   Verify proper re-drying of the electrode.
       is suspected.                                                       Thoroughly clean rust, paint and dirt, preferably by grinding.
       A short arc should be maintained with a seam no wider than the thickness of the   Metal to be welded should be dry.
       electrode.                                                          To prevent stress concentrations, depressions should be filled and sharp corners
       Welding position:                                                   should be grounded.
                                                                           Welding position:               Re-drying
                                                                                                           2h/300ºC
       ASME:   1G   2F   2G   3G   4G
       ISO 6947  PA  PB  PC   PF   PE                                                                      Mechanical Properties:
                                                                           ASME:  1G   2F  2G   3G   4G    Tensile strength: 700 N/mm²
       Mechanical Properties:                  Re-drying                   ISO 6947  PA  PB  PC  PF  PE    Yield stress: 780 N/mm²
                                               2h/300ºC                                                    Elongation: 22%
                        Oil quench 870°C   Oil quench 870°C
                        Tempered 620°C  Tempered 510°C                                                     Impact properties: 90J@-29ºC
                                                                                                                             65J@-51ºC
       Yield point [N/mm²]  834      1048
       Tensile strength [N/mm²]   951  1124
       Elongation [%]      18         16
       Reduction of area [%]  32      36
                                                                                  Current        Diameter         Types of
                                                                                   )Amps(       in     mm     Current and Polarity
              Current        Diameter         Types of
              )Amps(        in     mm     Current and Polarity                    70-95        3/32    2.5          AC
              75-100       3/32    2.5                                            90-140        1/8   3.25         DC )+(
              110-140       1/8   3.25                                            135-185      5/32    4.0
                                              DC: )+(                                                           70V min O.C.V
              150-190      5/32    4.0                                            175-240       3/16   5.0
              190-260      3/16    5.0                                            250-330       1/4    6.0
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