Page 160 - Technical Guidbook - Zika industrial Welding Supplies
P. 160

REBUILDING & HARDFACING                                             HARD FACING                            Z-2410
       Work hardening recommendation



       To gain a good hard face welding, the first weld seam is
       recommended to implement with minimum current and thus reduce
       thedilution of the metal with the hard coating.                     Description:
                                                                           An electrode for surfacing parts subjected to medium abrasion and high
       The second and third seams can be weld with the recommended         compression and impact.
       currents.                                                           A sub-layer with softer electrode is recommended in case of high impacts.
                                                                           The weld metal is machineable.
       Coating manganese steel needs first to be weld with buffer layer
       implement by fill with Z2411.                                       Uses:
                                                                           • Gear wheels.
       When there a need to fill surface or to fix a part before hard face,   • Caterpillars truck links.
       it is recommended to fill with Z2900 or with Z2411 and only in the   • Track rollers.
       upper layer We will do the Hard facing welding.                     • Runners.
                                                                           • Dredging machinery.
       Hard facing can weld up to a maximum of three layers, unless        Welding position:
       otherwise indicated. Hard facing provide a hard welding rather a
       hard one.
       Welding cracks sometimes appear.                                    ASME:  1G   2F  2G   3G   4G
                                                                           ISO 6947  PA  PB  PC  PF  PE
       This is acceptable and has no fear to find these cracks.
                                                                           Mechanical Properties:
                                                                           Hardness: 37-42HRc
                                                                           Re-drying
                                                                           2h/300ºC








                                                                                  Current        Diameter         Types of
                                                                                   )Amps(       in     mm     Current and Polarity
                                                                                  70-110       3/32    2.5
                                                                                  105-115       1/8   3.25          AC
                                                                                  120-160      5/32    4.0         DC )+(
                                                                                  180-240       3/16   5.0      70V min O.C.V
                                                                                  250-290       1/4    6.0
         162                                                                                                               163
   155   156   157   158   159   160   161   162   163   164   165