Page 38 - Technical Guidbook - Zika industrial Welding Supplies
P. 38

Z-4 S        Specifications:                                     Specifications:                        Z-4 AC
                       AWS:        A5.1        E 7018                      AWS:        A5.1        E 7018
                       EN ISO:     2560-A      E 42 3 B 3 2 H5             EN ISO:     2560-A      E 42 3 B 3 2 H5
                       Description and Applications:                       Description and Applications:
                       • Low hydrogen electrode for structure welding when     • Basic coated low hydrogen electrode with high ductility
                          post weld heat treatment is not possible.        • Suitable for welding general construction steels
                       • Suitable for welding of gas and high pressure vessels,   • Very good bead appearrance
                          constructions and ships.                         • Good impact toughness at -30°C
                       • Provide high mechanical properties                • Preferably welded on AC
       Typical all weld metal composition [wt%]
                                                                           Typical all weld metal composition [wt%]
               C               Mn                Si
                                                                                   C               Mn                Si
              0.08             1.00             0.60
                                                                                  0.09             1.00             0.65
       Typical all weld metal mechanical properties
                                                                           Typical all weld metal mechanical properties
        Rm [MPa]  Rp 0.2 [MPa]  A5 [%]  Impact [ISO-V] Heat Treatment
                                                                            Rm [MPa]  Rp 0.2 [MPa]  A5 [%]  Impact [ISO-V] Heat Treatment
                                   130J@-20°C
          490      410      26                  U
                                   100J@-30°C                                 550      450      28     130J@-20°C   U
                                                                                                       100J@-30°C
       Welding position
                                                                           Welding position
       ASME:   1G   2F   2G   3G   4G
       ISO 6947  PA  PB  PC   PF   PE                                        ASME:  1G   2F   2G   3G   4G
                                                                             ISO 6947  PA  PB  PC  PF   PE
       Materials to be welded                 Current
        General structural  DIN 17 100  St 33, St 37.2 to St 52.3  )= +( ~ Uo : 70v   Materials to be welded      Current
       steels                                                               General structural  DIN 17 100  St 33, St 37.2 to St 52.3  )= +( ~ Uo : 70v
        Boiler and pressure  DIN 17 155  HI, HII, 17Mn4, 19Mn5  Re-drying  steels
       vessel steels                          2h/300ºC                      Boiler and pressure  DIN 17 155  HI, HII, 17Mn4, 19Mn5  Re-drying
                            StE 210.7, StE 240.7, StE                      vessel steels                          2h/300ºC
                   DIN 17 172
       Pipe steels         290.7, StE 320.7, StE 360.7                                 DIN 17 172   StE 210.7, StE 240.7, StE
                   DIN 1626-1630 St 37.0/4, St 44.0/4, St 52.0/4           Pipe steels          290.7, StE 320.7, StE 360.7
                                                                                       DIN 1626-1630 St 37.0/4, St 44.0/4, St 52.0/4
       Cast steels  DIN 1681  GS 38, GS 45, GS 52
                                                                           Cast steels  DIN 1681  GS 38, GS 45, GS 52
        Elevated temperature  DIN 17 175  St 35.8, St 45.8
       steels                                                               Elevated temperature  DIN 17 175  St 35.8, St 45.8
       Fine grained steels  DIN 17 102  StE 255 to StE 420                 steels
       Shipbuilding steels   A,B,C,D,E                                     Fine grained steels  DIN 17 102  StE 225 to StE 420
                                                                           Shipbuilding steels   A,B,C,D,E
           Dia      Length   Current  Weight   Weight
         in  mm    in    mm   )amps(  kg/100 pcs  packet )kg(  carton )kg(
                                                                               Dia      Length   Current  Weight    Weight
        3/32  2.5  14   350  75-100   2.6    4.5    13.5                     in  mm    in    mm   )amps(  kg/100 pcs  packet )kg(  carton )kg(
        1/8  3.25  18   450  110-140  3.8/4.9  6.0  18.0                    3/32  2.5  14   350   75-100  2.5    4.5    13.5
        5/32  4.0  18   450  140-190  5.6/7.2  6.0  18.0                    1/8  3.25  18   450  110-140  3.7    6.0    18.0
        3/16  5.0  18   450  190-240  10.5   6.0    18.0                    5/32  4.0  18   450  130-170  5.5    6.0    18.0
        1/4  6.0   18   450  230-330  14.3   6.0    18.0                    3/16  5.0  18   450  180-240  8.1    6.0    18.0
       40                                                                                                                   41
   33   34   35   36   37   38   39   40   41   42   43